Dedicated Analytical Solutions

Grain milling and oils

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Parameters: Protein, Moisture, Ash

For use by: Flour millers

Testing volume: Measurements every few seconds made directly on material in the process stream

Samples: Flour in the process

Find the right solution according to your sample type

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More than just an instrument, FOSS solutions are supported by a global network of more than 250 highly trained service engineers

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ProFoss™ for flour

Optimise your flour production

Profoss™ for flour is an inline process analysis solution employing High Resolution technology for accurate monitoring of your flour milling process. Advantages include improved yield and profit achieved through:

• Savings in raw materials

• Consistent product quality

• Higher value products for your customers

• Increased energy efficiency

• Reduced rework

Technology behind this solution

ProFoss™ employs a near infrared-based analysis technology known as High Resolution diode array analysis.

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The ProFoss™ analyzer is available with dedicated interfaces based on reflectance or transmittance technology whichever is best suited for each application area.

Measurements are done directly on the moving sample in the process stream. A high-intensity dual-lamp light source illuminates the sample directly or through an optical fiber. The light interacts with the sample and the reflected or transmitted light is measured by the diode array sensor. The backup lamp in the dual lamp system secures uptime and analytical accuracy is unchanged even after switching to a new lamp.

The complete wavelength range is measured instantaneously enabling measurements also on fast moving samples with high accuracy. Calibrations are transferable between units ensuring easy expansion to other measurement points. Integration to process regulations systems can be done through the FOSS OPC interface

The next logical step

Spotting variations in the process - a comparison with bench top analysis.

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An obvious consideration is whether the accuracy of measurements with the ProFoss are comparable to existing bench top analyzers used in the laboratory.
A user study based on ProFoss for flour milling indicates very similar performance for both solutions.

But even though the performances of the two solutions are very similar, the frequency of measurement with the ProFoss system allows trends and irregularities to be spotted more quickly.

The ProFoss can also help to spot smaller variations in the process, as shown in the trend chart. This is because using a bench top instrument to check a process is subject to the risk of operator error. Mistakes can lead to a wrong measurement result and if this is used for process adjustment,

This can continue until the next sample is analyzed perhaps one or two hours later. So, although the performance of NIR laboratory instruments is traditionally determined by the standard error of prediction (SEP), in real life, the performance is limited by a combination of sampling errors, sample preparation
errors and analytical errors.

In contrast, ProFoss takes direct measurements inside the process. Sampling errors and sample preparation errors can therefore be minimized to almost zero. Monitoring process variations using a trend chart and a moving average function enables the detection of process variations of a laboratory analyzer. Even if one result is wrong for some reason, this has no new result will be generated few seconds later.

trend chart

Premium control Profoss

CasesPremium control

A new ProFoss process control system is helping Spanish premium flour suppliers Emilio Esteban to take quality control to new levels while gaining more vision and insight into the milling process.

Read more (pdf 645kb)

Monitoring and support via the internet

The RINA software suite supports ProFoss Flour and other FOSS NIR instruments. This internet-based network connects individual instruments to a control center where NIR experts remotely monitor and perform management tasks allowing the local user to carry out routine analysis operations without having to worry about instrument performance or reliability of results.

All prediction models and products are set up in RINA just once for the entire network. Any changes or updates are easily made and positively implemented throughout the network using a Network Manager program. This assures the integrity of the complete analytical system.

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Quick and simple to implement

The High Resolution technology behind the accuracy of the ProFoss system also has benefits when implementing the system. Because measurements can be relied upon to be the same across individual instruments and are highly stable over time, you can reduce the time and costs associated with installation of individual analyzers.

The standardization and stability of the solution, as well as the intelligent FOSS calibration tool ISIcal™, makes it fast and easy for non-experts to develop or expand calibrations and transfer them across units.

Greater control for improved processes

In process control, seemingly minor adjustments can lead to significantly increased yield and revenue.

A FOSS inline process analysis solution employing High Resolution technology gives you the accuracy you need to monitor and control your process accordingly.

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What can routine analysis do for you?

Discuss the possibilities with your local FOSS representative.