Dedicated Analytical Solutions

Dairy

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Samples: WPC/MPC after the filtration stage 

Parameters:  Total solids, protein, fat

For use by: Dairy producers   

Analysis volume: Measurements every few seconds made directly on material in the process stream

Find the right solution according to your sample type

FOSS service and support

More than just an instrument, FOSS solutions are supported by a global network of more than 250 highly trained service engineers

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ProFoss™ for WPC/MPC

Optimize the milk concentrate production process

ProFoss for whey protein concentrate/milk protein concentrate is an in-line process analysis solution employing high-resolution technology for accurate monitoring and ratio analysis of your WPC/MPC process. This easy-to-use solution ensures consistent quality and optimized solids to protein ratio for increased product consistency and savings in raw materials.

RINA networking software

ProFoss analyzers are supported by the RINA software suite. This provides an internet-based network connecting individual instruments to a control center. NIR experts at the center perform monitoring and management tasks remotely, allowing the local user to get on with routine analysis operations.

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Precision technology and transferable calibrations

ProFoss™ employs a near infrared-based analysis technology known as high resolution diode array analysis. Remote support and maintenance via the internet is available.

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The ProFoss™ analyzer is available with dedicated interfaces based on reflectance or transmittance technology, whichever is best suited for each application area.

Measurements are done directly on the moving sample in the process stream. A high-intensity dual-lamp light source illuminates the sample directly or through an optical fiber. The light interacts with the sample and the reflected or transmitted light is measured by the diode array sensor. The backup lamp in the dual lamp system secures uptime and analytical accuracy is unchanged even after switching to a new lamp.

The complete wavelength range is measured instantaneously enabling measurements to be accurately carried out even on fast moving sample. Calibrations are transferable between units ensuring easy expansion to other measurement points. Integration to process regulations systems can be done through the FOSS OPC interface.

Dairy Powder installation

How to improve WPC/MPC production

In process control seemingly minor adjustments can have a big impact. For example, a 0.02% variation in protein content in the liquid phase leads to 0.2% variation in final powder. A FOSS in-line process analysis solution helps you to monitor and control your filtration process. The outcome will be a decreased average protein content in the WPC or MPC, replacing it with water and lactose, without compromising product quality.

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The optimal solution for WPC/MPC process analysis

The high resolution technology behind the accuracy of the ProFoss system also has benefits when implementing the system. Measurement consistency and stability can be relied on across individual instruments so you can reduce the time and costs associated with installation of individual analyzers. The standardization and stability of the solution, as well as the intelligent FOSS calibration tool ISIcal™, makes it fast and easy for non-experts to develop or expand calibrations and transfer them across units.

Greater control for improved processes

  • Robust, process solution withstands water and vibration and complies with hygiene regulations
  • Reliable and low maintenance – keeps on running for maximum uptime
  • Results can be fed into your production/SCADA system and/or be presented on a screen in the control room for rapid adjustments of your process
  • Full technical support and preventive maintenance options

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What can routine analysis do for you?

Discuss the possibilities with your local FOSS representative.